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NINGBO SUNTHAI BEARING CO.,LTD SUNTHAI®  F&F®
TEL:+86-574- 87222434 87220319 87220519 (EXT) 8013
FAX:0574-87223781 E-mail:stb888@sunthaibearing.com
ADD:NO.1730 LIYUAN NORTH ROAD, NINGBO, CHINA
WEBSITE:www.sunthaibearing.com   www.fbearing.com

SUNTHAI TRACK ROLLER BEARING( LFR series、SG series、LR series、LV series、V-W series、A and AT series、LR5200 series)

Post by ffbing, 2010-7-22, Views:
 导轨球轴承、滚轮球轴承( LFR系列、SG系列、LR系列、LV系列、V-W系列、AAT系列、LR5200系列)
SUNTHAI TRACK ROLLER BEARING LFR seriesSG seriesLR seriesLV seriesV-W seriesA and AT seriesLR5200 series
 
The form of specific characteristicsapplication sizetype of the bearings
1。series of LFR track roller bearing is a kind of linear track roller:
LFR5302 KDD、LFR5302 NPP、LFR5201-KDD、LFR5201-NPP、 LFR5201-14KDD、 LFR5201-14NPP、 LFR5204-16KDD、 LFR5204-16NPP、 LFR5206-20KDD、 LFR5206-20NPP、 LFR5206-25KDD、 LFR5206-25NPP、 LFR5207-30KDD、 LFR5207-30NPP、 LFR5208-40KDD、 LFR5208-40NPP
 
2。Series of SG track roller:
SG10、LFR50/4NPP、SG15、SG5RS、SG15-10、SG15-1、SG20、SG6RS、SG20-1、SG25、SG8RS、SG25-1、SG35、SG12RS
 
3。Series of LR roller bearing:--double row angular contact bearing with high-precision:LR……KDD,3057….,3067…..,3058….,3068,LR200 NPPU(361200R)361201 (LR201NPPU)361202R(LR202NPPU)361203R(LR203NPPU)361204R(LR204NPPU)3612050R(LR205NPPU)(361206R)LR206NPPU、361207R=LR207NPPU LR208 NPPU=361208R
 
4。Series of LV bearing can be widely used in cylindrical track or V type track with 120 degree:
LV 20/7 ZZ 、 LV 20/8 ZZ 、LV20/10ZZ 、LV 202-38 ZZ、LV 202-40 ZZ、LV 201 ZZ、LV 201-14.2RS、LV 202-41 ZZ、LV 203 ZZ、LV 204-57 ZZ、LV 204-58 ZZ
 
5。W type track roller bearing:
W0,W1,W2,W3,W4,W0X,W1X,W2X,W3X,W4X,W4XL,W4XXL,W1SSX,W2SSX,W3SSX,W4SSX
 
6。V direct straightening bearing – series of A and AT bearing :
A507.2Z A507.2RS  A603.2Z A603.2RS A806.2Z A806.2RS A1001.2Z A1001.2RS A1002.2Z A1002.2RS A1500.2Z A1500.2RS AT8E00*
 
7。Series of LR5200 -- double row angular contact bearing with cylindrical track roller :305700ZZ=LR5200KDD 305701ZZ=LR5201NPPU 305702ZZ=LR5202NPPU 305703ZZ=LR5203NPPU 305704ZZ=LR5204NPPU
305705ZZ=LR5205NPPU 305706ZZ=LR5206NPPU  305707ZZ=LR5207NPPU  305708ZZ=LR5208NPPU  305800ZZ=LR5200KDDU305801ZZ=LR5201KDDU305802ZZ=LR5202KDDU  305803ZZ=LR5203KDDU 
305804ZZ=LR5204KDDU 305804-2RSR=LR5204NPPU 305805ZZ=LR5205KDDU
305805-2RSR=LR5205NPPU 305806ZZ=LR5206KDDU  305807ZZ=LR5207KDDU 305808ZZ=LR5208KDDU 

 

 
 
LFR系列导轨滚轮轴承为线性导轨滚轮中应用最广,经济实用的产品,可适配于圆柱形导轨,运行平稳、误差小、运行噪音极低,运转速度很高。
滚轮与导轨的接触为两点60度接触,具有良好的接触性能并且运转阻力很小,从而达到比较长的使用寿命。
滚轮采用双列角接触球轴承的内部结构设计及加厚的外圈,使滚轮具有更高的承载能力,滚轮轴承配置偏心轮及同心轴后按装简单。
滚轮用优质轴承钢或不锈钢制造,经热处理、精密磨削加工而成,并在内部填充长寿命的高品质多用途油脂。滚轮防尘采用金属防尘盖(KDD)或橡胶密封圈(NPP)。
  。
Track rollers with Gothic arch groove - type LFR
● Series LFR rollers are the most widely-use and economy product among the linear motion track rollers, and they can suit to the cylindrical track.
● There are two contact points between the roller and track, so the contact function is favorable.
●   Rollers feature double row angular contact ball bearing in its internal structure design and a thick-walled outer ring, so rollers can accommodate higher loads.
●   Rollers are made of high-quality bearing steel, processed by heat treatment and precision grind, and are filled with a long service life, high-grade and multi-purposes grease. Rollers mount the metal shield (KDD) or rubble seal (NPP) to prevent the dust. SUNTHAI also can provide the rollers with concentric or eccentric pivot. Some types of the rollers can be made from the corrosion resistance stainless steel.
 
 
轴承型号
Bearing No .



Φdw
mm
内径
Bore
mm
外径
O.D.
mm
宽度
Width
mm
宽度
Width
mm
A
倒角 Cham
fer r/min
mm
额定载荷(KN)
Load Rating
钢球参数
Ball Complement
重量
Wei
ght
SUNTHAI
NIKO
Φdw
D
D
C
B
A
R/min
Cw
Cow
Fr
For
No.
Size
Kg
LFR50/4NPP
 
5
4
13
6
7
8.04
0.2
1.05
0.85
1.15
1.6
2.000
18
7
LFR50/5-KDD
R50/5-4ZZ
4
5
16
7
8
9
0.2
1.2
0.86
1.3
1.78
2.000
18
9
LFR50/5-NPP
R50/5-4 2RS
4
5
16
7
8
9
0.2
1.2
0.86
1.3
1.78
2.000
18
9
LFR50/5KDD
R50/5-6ZZ
6
5
17
7
8
10.5
0.2
1.27
0.82
1.3
1.78
2.000
18
10
LFR50/5NPP
R50/5-6 2RS
6
5
17
7
8
10.5
0.2
1.27
0.82
1.3
1.78
2.000
18
10
LFR50/8KDD
R50/8-6ZZ
6
8
24
11
11
14
0.3
3.67
2.28
1.3
4.56
3.175
14
20
LFR50/8NPP
R50/8-6 2RS
6
8
24
11
11
14
0.3
3.67
2.28
1.3
4.56
3.175
14
20
LFR5201KDD
R201-10ZZ
10
12
35
15.9
15.9
20.65
0.3
8.5
5.1
5.1
10.2
4.763
18
80
LFR520NPP
R201-10 2RS
10
12
35
15.9
15.9
20.65
0.3
8.5
5.1
5.1
10.2
4.763
18
80
LFR5202NPP
R202-12 2RS
12
15

45
15.9
15.9
26.50
0.3
9.7
6.1
5.8
11.2
4.763
20
100
LFR5301KDD
R301-10ZZ
10
12
42
19
19
24
0.6
13
7.7
7.5
14.2
 
 
100
LFR5301 NPP
R301-10 2RS
10
12
42
19
19
24
0.6
13
7.7
7.5
14.2
 
 
100
LFR5302 KDD
R302-10ZZ
10
15
47
19
19
26.65
1
16.2
9.2
6.2
18.4
5.556
18
170
LFR5302 NPP
R302-10 2RS
10
15
47
19
19
26.65
1
16.2
9.2
6.2
18.4
5.556
18
170
LFR5201-KDD
R5201-12ZZ
12
12
35
15.9
15.9
21.75
0.3
8.4
5
5.1
10
4.763
18
85
LFR5201-NPP
R5201-12 2RS
12
12
35
15.9
15.9
21.75
0.3
8.4
5
5.1
10
4.763
18
85
LFR5201-14KDD
R5201-14ZZ
14
12
40
18
20
24
0.3
9.8
5
6.7
12.1
4.763
18
95
LFR5201-14NPP
R5201-14 2RS
14
12
40
18
20
24
0.3
9.8
5
6.7
12.1
4.763
18
95
LFR5204-16KDD
R5204-16ZZ
16
20
52
20.6
20.6
31.5
0.6
16.8
9.5
12.1
16.6
7.144
16
230
LFR5204-16NPP
R5204-16 2RS
16
20
52
20.6
20.6
31.5
0.6
16.8
9.5
12.1
16.6
7.144
16
230
LFR5206-20KDD
R5206-20ZZ
20
25
72
23.8
23.8
41
0.6
29.5
16.6
20.7
33.2
8.731
18
250
LFR5206-20NPP
R5206-20 2RS
20
25
72
23.8
23.8
41
0.6
29.5
16.6
20.7
33.2
8.731
18
250
LFR5206-25KDD
R5206-25ZZ
25
25
72
23.8
23.8
43.5
29.2
29.2
16.4
23.1
32.8
8.731
18
250
LFR5206-25NPP

R5206-25 2RS
25
25
72
23.8
23.8
43.5
0.6
29.2
16.4
23.1
32.8
8.731
18
250
LFR5207-30KDD
R5207-30ZZ
30
30
80
27
27
51
1
38
20.8
21.4
36.2
10.319
18
660
LFR5207-30NPP
R5207-30 2RS
30
30
80
27
27
51
1
38
20.8
21.4
36.2
10.319
18
660
LFR5208-40KDD
R5208-40ZZ
40
40
98
36
36
62.5
1
54.8
29
55
58
 
 
1360
LFR5208-40NPP
R5208-40 2RS
40
40
98
36
36
62.5
1
54.8
29
55
58
 
 
1360

 

SG系列的导轨滚轮LFR系列的滚轮性能类似,独有的沉头的设计使SG系列导轨滚轮可应用于扁平的,对安
装空间特别紧凑的导轨,与导轨滚轮配套的固定轴承装入导轨滚轮后不会突出或很少突出到轴承平面。
Track rollers with Gothic arch groove - type SG
 
The function of series SG rollers is same as the series LFR rollers. But they are mainly used in the flat track and in the condition required compact structure. After rollers are installed to the slider, the shaft will be not or seldom over the roller's side planes.
 
 
轴承型号
Bearing No .
外径上
Φdw
mm
内径
Bore
mm
外径
O.D.
mm
宽度
Width
mm
宽度
Width
mm
L
mm
D2
mm
H
倒角 Chamfer r/min
mm
额定载荷(KN)
Load Rating
钢球参数
Ball Complement
重量
Weight
SUNTHAI
NIKO
Φdw
D
D
C
B
L
d2
H
R/min
Cw
Cow
No.
Size
Kg
SG10
LFR50/4NPP
5
4
13
6
3.5*2
16.08
5.9
 
0.3
1.05
0.85
2.000
14
7
SG15
SG5RS
6
5
17
8
5.75
20.46
8.6
0.5
0.3
1.8
0.95
2.000
18
8
SG15-10
 
10
5
17
8
5.75
25.5
8.6
1.2
0.3
1.8
0.95
2.000
18
9
SG15-1
 
7
5
17
8
5.75
20.46
8.6
1.5
0.3
1.8
0.95
2.000
18
10
SG20
SG6RS
8
6
24
11
7.25
28.62
11.1
0.7
0.3
3.48
1.75
3.175
14
25
SG20-1
 
9
6
24
11
7.25
28.62
11.1
0.5
0.3
3.48
1.75
3.175
14
25
SG25
SG8RS
10
8
30
14
8.5
35.77
13
0.7
0.3
5.18
2.7
3.969
14
49
SG25-1
 
5
8
27.6
14
10
30.77
13
1
0.3
5.18
2.7
3.969
14
50
SG35
SG12RS
12
12
42
19
12.5
48.93
18
1
0.5
10.6
5.9
5.953
14
136

 

 

 

轴承型号
Bearing No .
内径 Bore
mm
外径
O.D.
mm
宽度
Width
mm
外径上
r
mm
倒角 Chamfer
mm
外径上
r
mm
额定载荷(KN)
Ball Rating
Dynamic
钢球参数
Ball Compl
ementmm
重量Weight
SUNTHAI
EURO
GERMAN
d
D
B
R
rs
R
CR
CoR
No.
Size
G
LR200 NPPU
361200R
LR200NPPU
10
32
9
400
0.6
400
 
 
 
 
 
LR201 NPPU
361201R
LR201NPPU
12
35
10
400
0.6
400
 
 
 
 
 
LR202 NPPU
361202R
LR202NPPU
15
40
11
400
0.6
400
 
 
 
 
 
LR203 NPPU
361203R
LR203NPPU
17
47
12
400
0.6
400
 
 
 
 
 
LR204 NPPU
361204R
LR204NPPU
20
52
14
400
1
400
 
 
 
 
 
LR205 NPPU
3612050R
LR205NPPU
25
62
15
400
1
400
 
 
 
 
 
LR206 NPPU
361206R
LR206NPPU
30
72
16
400
1
400
 
 
 
 
 
LR207 NPPU
361207R
LR207NPPU
35
80
17
400
1.1
400
 
 
 
 
 
LR208 NPPU
361208R
LR208NPPU
40
85
18
400
1.1
400
 
 
 
 
 
LR209 NPPU
361209R
LR209NPPU
90
45
19
400
1.1
400
 
 
 
 
 

 
● LV系列轴承可广泛用于圆柱形导轨或120°V型导轨。与LFR系列滚轮不同,LV系列轴承对导轨的尺寸适应性强,每个规格可以适配的导轨直径尺寸范围较大,可广泛应用于重型导轨、移动设备、校直机械等。
轴承采用双列角接触球轴承的内部结构设计及加厚的外圈,使轴承具有更高的承载能力。
轴承用优质轴承钢(AISI52100或不锈钢AISI440C)制造,经热处理、精密磨削加工而成,并在内部填充长寿命的高品质多用途油脂。轴承防尘采用金属防尘盖。三泰轴承也可以提供带有同心轴和偏心轴的轴承。
轴承外圈的V型槽底有退刀槽,如使用要求不允许退刀槽时,可向
三泰轴承公司订购不带退刀槽的轴承,也可定制其它V形角度的轴承。
应用了LV系列导轨轴承的导向系统具有以下特征:
1.
阻力小,寿命长,应用广泛:LV系列导轨轴承的V形表面经过精细磨削加工,表面粗糙度达Ra0.32。轴承的V型槽与内圈安装平面平行度好。工作时,轴承与圆柱形导轨之间的受力平稳,磨擦阻力小。
2. 安装简单方便:轴承配置偏心轴及同心轴后,使安装很方便,调整偏心轴承的偏心量即可得到合适的预载
   
 

Track rollers with "V" groove profile - Vee'd Bearings

• Series LV bearings can be widely used in the cylindrical track or " V " profile track with an angle of 120 degrees. Different from the series LFR bearings, series LV bearings are more adaptable to the different track sizes. Each type can be applied with a larger range of track diameters. They are widely used for the heavy-duty track, mobile equipment, wire straightening machine and so on.
• Bearings take the internal structure design of double row angular contact ball bearings and have a thick-walled outer ring, so the bearings can accommodate higher loads.
• Bearings are made of the high-quality bearing steel, processed by heat treatment and precision grind, and are filled with a long service life, high-grade and multi-purposes grease. Bearings take the metal shield to prevent the dust. SUNTHAI also can provide the bearings with concentric or eccentric pivot.
• The bearings have an undercut on its bottom of groove on the outer ring. If the application disallow this undercut, SUNTHAI can meet customer's technical requirement. Also SUNTHAI can accept the bearings with various angle of " V " profile.

Characteristics of the guide system that series LV bearings are applied :

1. Low resistance, long service life, widely-uses
The roughness of the " V " profile surface can be reached to Ra0.32 processed by precision grind. The bearings have well parallelism between the "V" profile groove and the mount planes of inner ring relatively. When bearings working, the stresses between the bearing and cylindrical track is in equality and the friction resistance is low.


2. Easy installation
After bearing assembled the concentric or eccentric pivot, installation will be convenient. To adjust the eccentric one's eccentricity, the bearing can get the fitting proload.

     
 
 
滚轮型号
Wheels No .
外径上
Φdw
mm
内径
Bore
mm
外径
O.D.
mm
宽度
Width
mm
宽度
Width
mm
A
角度
Angle
倒角Chamfer r/min
mm
载荷
Load
重量
Weight
SUNTHAI
Φdw
D
D
B
C
A
α
R/min
Cw(KN)
Cow(KN)
Kg
LV 20/7 ZZ
10
7
22
11
11
14.5
120
0.3
3.78
2.05
17
LV 20/8 ZZ
10
8
30
14
14
18.1
120
0.3
5.13
2.67
49
LV20/10ZZ
10
10
30
14
14
18.1
120
0.3
5.13
2.67
48
LV 202-38 ZZ
10
15
38
17
17
22.25
120
0.5
8.47
5.37
87
LV 202-40 ZZ
10
15
40
18
18
22
120
0.5
8.47
5.37
110
LV 201 ZZ
20
12
41
20
20
28
120
0.3
8.47
5.37
130
LV 201-14.2RS
14
12
39.9
20.1
18
24
100
0.5
8.9
5
107
LV 202-41 ZZ
20
15
41
20
20
28
120
0.5
8.47
5.37
116
LV 203 ZZ
20
17
58
25
25
35
120
0.5
14.66
9.1
325
LV 204-57 ZZ
20
20
57
22
22
34.5
120
0.6
14.66
9.1
290
LV 204-58 ZZ
30
20
58
25
25
41
120
0.6
14.66
9.1
310

 

导轨滚轮轴承是W型滚轮导向系统内的主要部件,广泛应用于工业机器人,切割设备,移动导轨,生产流水线等。
●滚轮外圈为两个90V形组成的W形外表面。可单独使用内侧面或外侧面与90度的内V型或外V型导轨适配,也可利用内侧面与圆柱形导轨适配。
●滚轮采用双列角接触球轴承的内部结构设计及加厚的外圈,使滚轮具有更高的承载能力。
●滚轮采用优质轴承钢制造,经热处理、精密磨削加工而成,并在内部填充长寿命的高品质多用途油脂。滚轮防尘采用金属防尘盖或橡胶密封圈(后缀X)。还可提供耐腐蚀的不锈钢制造的滚轮。  
 
Guide Wheels are the main components of the Linear Motion system, they can be widely used in the industrial robot, cutting machine, motion track, production flow and so on.
• The surface of outer ring is the "W" profile formed by the two "V" with an angle of 90 degrees. The internal or external side face can be matched separately with the concave or protrudable track that both have a "V' profile with the angle of 90 degrees, and also the internal side face can be matched well with the cylindrical track.
 
• Wheels feature the internal design of double row angular contact ball bearing and a thick-walled outer ring, so the wheels can accommodate higher loads.
 
• Wheels are made of the high-quality bearing steel, processed by heat treatment and precision grind, and are filled with a long service life, high-grade and multi-purposes grease. Wheels mantle the metal shield or rubber seal (suffix X) to prevent the dust.SUNTHAI can also provide the wheels with the concentric or eccentric bushings, as well as the wheels made from the corrosion resistance stainless steel.
 
 
滚轮型号
Wheels No .
内径
Bore
mm
外径
O.D.
mm
宽度
Width
mm
A1
A2
倒角 Chamfer r/min
mm
载荷
Load
重量
Weight
SUNTHAI
D1
D
B
A1
A2
R/min
Cw(KN)
Cow(KN)
Kg
W0
4
14.84
6.35
5.94
9.12
0.3
1
0.5
5
 W0X
4
14.84
6.35
5.94
9.12
0.3
1
0.5
5
 W1
4.763
19.56
7.87
7.9.
11.86
0.3
2.2
1
11
 W1X
4.763
19.56
7.87
7.93
11.86
0.3
2.2
1
11
W2
9.525
30.73
11.1
12.7
18.24
0.3
4.9
2.5
38
 W2X
9.525
30.73
11.1
12.7
18.24
0.3
4.9
2.5
38
 W3
12
45.72
15.88
19.05
26.98
0.6
9.4
4.9
130
 W3X
12
45.72
15.88
19.05
26.98
0.6
9.4
4.9
130
 W4
15
59.94
19.05
25.4
34.93
1
14.8
8.2
280
 W4X
15
59.94
19.05
25.4
34.93
1
14.8
8.2
280
 W4XL
22
75.39
25.4
31.75
44.45
1.1
20.6
14.3
580
 W4XXL
22
75.39
25.4
31.75
44.45
1.1
20.6
14.3
580
 W1SSX
4.763
19.56
7.87
7.93
11.86
0.3
2.2
1
11
 W2SSX
9.525
30.73
11.1
12.7
18.24
0.3
4.9
2.5
38
 W3SSX
12
45.72
15.88
19.05
26.98
0.6
9.4
4.9
130
W4SSX
15
59.94
19.05
25.4
34.93
1
14.8
8.2
280

 

滚轮型号
Wheels No .
内径
Bore
mm
外径
O.D.
mm
外径1
O.D.
mm
宽度
Width
mm
倒角Chamfer r/min
mm
角度
Angle
底a
载荷
Load
重量
Weight
SUNTHAI
D
D
D1
B
Ra
α
R
Cw(KN)
Cow(KN)
Kg
A507.2Z
5
21
19
6
0.5
90
0.3
2.2
0.89
11
A507.2RS
5
21
19
6
0.5
90
0.3
2.2
0.89
11
A603.2Z
6
21
19
6
0.5
90
0.3
2.2
0.89
11
A603.2RS
6
21
19
6
0.5
90
0.3
2.2
0.89
11
A806.2Z
8
26
23
7
0.5
90
0.3
3.3
1.37
19
A806.2RS
8
26
23
7
0.5
90
0.3
3.3
1.37
19
A1001.2Z
10
30
27
8
0.5
90
0.3
4.55
1.97
31
A1001.2RS
10
30
27
8
0.5
90
0.3
4.55
1.97
31
A1002.2Z
10
35
31
9
0.5
90
0.6
6
2.68
46
A1002.2RS
10
35
31
9
0.5
90
0.6
6
2.68
46
A1500.2Z
15
47
41
11
0.5
90
0.6
7.6
3.7
104
A1500.2RS
15
47
41
11
0.5
90
0.6
7.6
3.7
104
AT8E00*
8
25
20.4
14
0.7
70
2
5.09
2.6
34
 V导向校直轮(矫直轮) - A AT系列应用范围:
线缆、钢条和钢丝经过逐步连续的矫直整形获得最终产品,对卷料或盘料以及不自然形态的料进行不同步骤的合理操作。因此,对每一步生产必须由它的物料支撑部分完成翻转过程,此时矫直整形作业开始,具体可分三步:
1.
矫直:把料矫回到原样,这一步由最初的几个导向校直轮(矫直轮)完成。
2.
除去料体由于卷盘所形成的残留形态:这一步由位于矫直机中间部份的导向校直轮(矫直轮)完成。
3.
矫直机最后几个导向校直轮(矫直轮)完成钢丝的成形:一般这些导向校直轮(矫直轮)的放置角度与最初几个导向校直轮(矫直轮)90度角。通常这三步应结合起来,其理由是矫直机在二个位面上所用的是5791113个导向校直轮(矫直轮)。导向校直轮(矫直轮)的制造精度对最终产品(钢丝)的质量以及导向校直轮,(矫直轮)的使用寿命具有主要影响。因此,外圈上的V形矫正槽应与导向校直轮(矫直轮)的其它部位一样具有几何特性和精度。为此,
三泰轴承导向校直轮(矫直轮)V槽在导向校直轮(矫直轮)组装前已经过精密加工。
 V导向校直轮(矫直轮) - A AT系列:下列机器使用相同种类的导向校直轮(矫直轮)
机床-玻璃纤维缆索(草坪割草机) ● 弹簧制造机器金属丝制造机器卷轴,非卷轴的重绕机器精细和高精度的拉丝。
 
Wire Guides and Straightening Rollers - type A or AT
Field of Application :
The straightening of cables, strips and wires is performed in steps with successive stages until the final product is obtained. To rationalize the handling between the different steps the material is stocked on reels or on bobbins and takes forms which are not natural.
For every production step, it is therefore necessary to carry out the inverse process by taking the material off its support. At that moment, the straightening operation takes place. It may be divided into three steps:
The straightening, consisting of putting the material back into its original shape. The operation is carried out by the first straightening rollers.
The removal of the residual constraint in the material, due to the winding on the bobbin. This operation is performed by the rollers located in the central part of the straightener.
The forming of the wire carried out by the last rollers on the straightener, generally placed at an angle of 90°compared to the angle of the first rollers.
Often it is necessary to combine these three steps. That is the reason why the straightener uses 5, 7, 9, 11 or even 13 rollers placed in two planes.
The manufacturing precision of the roller has a major influence on the quality of the final product (wires) as well as on the service life of the rollers. It is therefore essential that the rectified "V" notch on the outer ring has the same geometric characteristics and precision as the rest of the bearing. For this reason, the notch on a YITONG roller is precise machined prior to bearing assembly.
Grinding this notch on an assembled standard bearing is risky, as the bearing may be damaged. An acceptable uniformity and geometrical precision can thus not be guaranteed. The service life of the roller is much shorter and the quality of wire drawing suffers accordingly.
Among numerous applications using thread guides and straightening rollers, YITONG has managed to make a name for itself in the field of specialized wire drawing companies, producing steel cables for the tire industry.
 
The following machines use the same type of special rollers:
• Machine tools for fiberglass cables (lawn mowers)
• Machines for spring manufacturing
• Machines for metal wires
• Machines for spooling, un-spooling and rewinding
• Fine and high precision wire drawing
SUNTHAI is equipped with all the necessary tooling for the production of such bearings.
 
     
LR5200系列高精度双列角接触轴承  
带圆柱形外圆或冠形外圆的导轨滚轮- LR系列
1. 本系列滚轮又称支撑滚轮,可用于重载导轨或作为惰轮使用,广泛应用于减低摩擦的场合。
2.产品外圆加工为一个R400的圆弧面(型号后缀带U),使产品在使用过程中受力良好。
3.滚轮采用深沟球轴承或双列角接触球轴承的内部结构设计及加厚的外圈, 使滚轮具有更高的承载能力。
4. 滚轮用优质轴承钢制造,经热处理、精密磨削加工而成,并在内部填充长寿命高品质多用途的进口油脂。滚轮防尘采用金属防尘盖或橡胶密封圈。
三泰轴承公司也可以提供带有同心轴和偏心轴的滚轮,部分规格也可提供耐腐蚀的不锈钢制造的滚轮。
5. 运行平稳、误差小 LR系列支撑滚轮除了按滚动轴承标准生产以外,采用特殊的加工工艺,以适合内圈固定,外圈旋转的特殊工作方式
 

Track rollers with cylindrical or crowned outer ring - type LR5200

•  Series LR rollers are also called CAM ROLLERS, can be used in the heavy loads track or used as an idler wheel. They are widely used in the particular application that the friction should be reduced.
•  The outer diameter surface of rollers is shaped to the crowned runner surface with R500 (suffix U), so make the stresses well when rollers working.
•  Rollers take the internal structure design of deep groove ball bearings or double row angular contact ball bearings and have a particularly thick-walled outer ring, so the rollers can accommodate higher loads.
•  Rollers are made of the high-quality bearing steel, processed by heat treatment and precision grind, and are filled with a long service life, high -grade and multi-purposes grease. Rollers take the metal shield (suffix KDD) or rubble seal (suffix NPP) to prevent the dust. SUNTHAI also can provide the rollers with concentric or eccentric pivot. Some types of the rollers can be made from the corrosion resistance stainless steel.

Characteristics of the guide system that series LR rollers are applied :
1. Low resistance, long service life, widely-use
Being cam rollers with crowned runner surface R500, make its stresses in well-distributed between rollers and track when working, thus the stresses centralization are avoided, the friction resistance are reduced and the service life of rollers have been improved a lot. Most of the double row cam rollers can be relubricated through the filling hole on the inner ring to adapt the adverse working conditions.
2. Easy installation
After rollers assembled the concentric or eccentric pivot, installation can be made convenient. To adjust the eccentric one's eccentricity, the rollers can get the fitting preload.
3. Smooth running, minimum error
Besides we produce the series LR cam rollers according to the standard of rolling bearings, we also make the strict control on the rotary accuracy of outer ring in order to meet special working mode that inner ring is fixed while outer ring running.

轴承型号
Bearing No .
内径 Bore
mm
外径
O.D.
mm
宽度
Width
mm
外径上
r
mm
倒角 Chamfer
mm
额定载荷(KN)
Ball Rating
Dynamic
钢球参数
Ball Compl
ementmm
重量Weight
SUNTHAI
EURO
GERMAN
d
D
B
R
rs
CR
CoR
No.
Size
G
LR5200NPPU
305700ZZ
LR5200KDD
10
32
14.3
….
0.6
6.8
4.05
9
3.969
0.055
LR5201NPPU
305701ZZ
LR5201NPPU
12
35
15.9
….
0.6
8.6
5.1
9
4.763
0.063
LR5202NPPU
305702ZZ
LR5202NPPU
15
40
15.9
….
0.6
9.8
6.2
10
4.763
0.072
LR5203NPPU
305703ZZ
LR5203NPPU
17
47
17.5
….
0.6
12.6
8.2
9
5.556
0.091
LR5204NPPU
305704ZZ
LR5204NPPU
20
52
20.6
….
1
15.8
10.5
9
7.144
0.120
LR5205NPPU
305705ZZ
LR5205NPPU
25
62
20.6
….
1
18.5
13
10
7.144
0.190
LR5206NPPU
305706ZZ
LR5206NPPU
30
72
23.8
….
1
24.6
21.4
9
8.731
0.290
LR5207NPPU
305707ZZ
LR5207NPPU
35
80
27
….
1.1
30.5
22.4
9
10.31
0.430
LR5208NPPU
305708ZZ
LR5208NPPU
40
85
30.2
….
1.1
34.5
25.5
10
11.113
0.570
LR5200KDDU
305800ZZ
LR5200KDDU
10
32
14.3
400
0.6
6.8
4.05
9
3.969
0.055
LR5201KDDU
305801ZZ
LR5201KDDU
12
35
15.9
400
0.6
8.6
5.1
9
4.763
0.063
LR5202KDDU
305802ZZ
LR5202KDDU
15
40
15.9
400
0.6
9.8
6.2
10
4.763
0.072
LR5203KDDU
305803ZZ
LR5203KDDU
17
47
17.5
400
0.6
12.6
8.2
9
5.556
0.091
LR5204KDDU
305804ZZ
LR5204KDDU
20
52
20.6
400
1
15.8
10.5
9
7.144
0.120
LR5204NPPU
305804-2RSR
LR5204NPPU
20
52
20.6
400
1
15.8
10.5
9
7.144
0.120
LR5205KDDU
305805ZZ
LR5205KDDU
25
62
20.6
400
1
18.5
13
9
8.731
0.190
LR5205NPPU
305805-2RSR
LR5205NPPU
25
62
20.6
400
1
18.5
13
10
7.144
0.190
LR5206KDDU
305806ZZ
LR5206KDDU
30
72
23.8
400
1
24.6
21.4
9
8.731
0.290
LR5208KDDU
305807ZZ
LR5207KDDU
35
80
27
400
1.1
30.5
22.4
9
10.31
0.430
LR5208KDDU
305808ZZ
LR5208KDDU
40
85
30.2
400
1.1
34.5
25.5
10
11.113
0.570
 
 
 

 

 
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