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Radial location of bearings - Dimensional, form and working accuracy of bearing seats and abutments

Post by ffbing, 2010-7-5, Views:

 

The accuracy of cylindrical bearing seats on shafts and in housing bores, of seats for thrust bearing washers and of the support surfaces (abutments for bearings provided by shaft and housing shoulders etc.) should correspond to the accuracy of the bearings used. In the following, guideline values for the dimensional, form and running accuracy are provided. These should be followed when machining the seats and abutments.
Dimensional tolerances
For bearings made to Normal tolerances, the dimensional accuracy of cylindrical seats on the shaft should be at least to grade 6 and in the housing at least to grade 7. Where adapter or withdrawal sleeves are used, wider diameter tolerances (grades 9 or 10) can be permitted than for bearing seats, see table 1.

               
Table 1: Shaft tolerances for bearings mounted on sleeves
               
Shaft Diameter and form tolerances
diameter
d h9 IT51) h10 IT71)
Nominal Deviations Deviations
over incl. high low max high low max
mm μm
10 18 0 -43 8 0 -70 18
18 30 0 -52 9 0 -84 21
30 50 0 -62 11 0 -100 25
               
50 80 0 -74 13 0 -120 30
80 120 0 -87 15 0 -140 35
120 180 0 -100 18 0 -160 40
               
180 250 0 -115 20 0 -185 46
250 315 0 -130 23 0 -210 52
315 400 0 -140 25 0 -230 57
               
400 500 0 -155 27 0 -250 63
500 630 0 -175 32 0 -280 70
630 800 0 -200 36 0 -320 80
               
800 1 000 0 -230 40 0 -360 90
1 000 1 250 0 -260 47 0 -420 105
               
               
 
1) The recommendation is for IT5/2 or IT7/2, because the tolerance zone t is a radius, however in the table above the values relate to a nominal shaft diameter and are therefore not halved

The numerical values of standard tolerance grades IT to ISO 286-1:1988 can be found in table 2.

Table 2: ISO tolerance grades for lengths (lengths, widths, diameters etc.)
                             
Nominal Tolerance grades
dimension IT0 IT1 IT2 IT3 IT4 IT5 IT6 IT7 IT8 IT9 IT10 IT11 IT12
over incl. max
mm μm
1 3   0,8 1,2 2 3 4 6 10 14 25 40 60 100
3 6   1 1,5 2,5 4 5 8 12 18 30 48 75 120
6 10 0,6 1 1,5 2,5 4 6 9 15 22 36 58 90 150
10 18 0,8 1,2 2 3 5 8 11 18 27 43 70 110 180
18 30 1 1,5 2,5 4 6 9 13 21 33 52 84 130 210
30 50 1 1,5 2,5 4 7 11 16 25 39 62 100 160 250
50 80 1,2 2 3 5 8 13 19 30 46 74 120 190 300
80 120 1,5 2,5 4 6 10 15 22 35 54 87 140 220 350
120 180 2 3,5 5 8 12 18 25 40 63 100 160 250 400
180 250 3 4,5 7 10 14 20 29 46 72 115 185 290 460
250 315 4 6 8 12 16 23 32 52 81 130 210 320 520
315 400 5 7 9 13 18 25 36 57 89 140 230 360 570
400 500 6 8 10 15 20 27 40 63 97 155 250 400 630
500 630 - - - - - 32 44 70 110 175 280 440 700
630 800 - - - - - 36 50 80 125 200 320 500 800
800 1 000 - - - - - 40 56 90 140 230 360 560 900
1 000 1 250 - - - - - 47 66 105 165 260 420 660 1 050
1 250 1 600 - - - - - 55 78 125 195 310 500 780 1 250
1 600 2 000 - - - - - 65 92 150 230 370 600 920 1 500
2 000 2 500 - - - - - 78 110 175 280 440 700 1 100 1 750

For bearings with higher accuracy, correspondingly better grades should be used.
Tolerances for cylindrical form
The cylindricity tolerances as defined in ISO 1101:2004 should be 1 to 2 IT grades better than the prescribed dimensional tolerance, depending on requirements. For example, if a bearing shaft seat has been machined to tolerance m6, then the accuracy of form should be to IT5 or IT4. The tolerance value t1 for cylindricity is obtained for an assumed shaft diameter of 150 mm from t1 = IT5/2 = 18/2 = 9 μm. However, the tolerance t1 is for a radius, hence 2t1 applies for the shaft diameter. table 3 provides guideline values for the cylindrical form tolerance and the total runout tolerance for the different bearing tolerance classes.
When bearings are to be mounted on adapter or withdrawal sleeves, the cylindricity of the sleeve seat should be IT5/2 (for h9) or IT7/2 (for h10), see table 1.
Tolerances for perpendicularity
Abutments for bearing rings should have a rectangularity tolerance as defined in ISO 1101:2004, which is better by at least one IT grade than the diameter tolerance of the associated cylindrical seat. For thrust bearing washer seats, the tolerance for perpendicularity should not exceed the values of IT5. Guideline values for the tolerance for rectangularity and for the total axial runout can be found in table 3.
Tolerances for tapered journal seats
When a bearing is mounted directly onto a tapered shaft seat, the seat diameter tolerance can be wider than in the case of cylindrical seats. Fig shows a grade 9 diameter tolerance, while the form tolerance stipulations are the same as for a cylindrical shaft seat. SKF recommendations for tapered shaft seats for rolling bearings are as follows.
shows a grade 9 diameter tolerance, while the form tolerance stipulations are the same as for a cylindrical shaft seat. SKF recommendations for tapered shaft seats for rolling bearings are as follows.
The permissible deviation of the taper incline is a ± tolerance in accordance with IT7/2 based on the bearing width B (fig). The value can be determined by
Δk = IT7/2B
The permissible range of dispersion (variation of the taper incline)thus becomes
Vk = 1/k ± IT7/2B
where

Vk = the permissible range of dispersion of the taper incline
Δk = the permissible deviation of the taper incline
k = factor for the taper
12 for taper 1:12
30 for taper 1:30
B = bearing width, mm
IT7 = the value of the tolerance grade, based on the bearing width, mm

The straightness tolerance is IT5/2, based on the diameter d and is defined as:
"In each axial plane through the tapered surface of the shaft, the tolerance zone is limited by two parallel lines a distance "t" apart."
The radial deviation from circularity is IT5/2, based on the diameter d and is defined as:
"In each radial plane along the tapered surface of the shaft, the tolerance zone is limited by two concentric circles a distance "t" apart." When particularly stringent running accuracy requirements are stipulated, IT4/2 is to apply instead.
The best way to check that the taper is within the recommended tolerances is to measure with special taper gauges, based on two saddles. More practical methods, but less accurate, are to use ring gauges, taper gauges or sine bars.
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