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SKF Roller Bearings Play Vital Role in ISIS Neutron and Muon Source
Post by ffbing, 2010-6-21, Views: The latest SKF rolling bearings and condition monitoring systems are
playing a vital role in maximising the uptime of specialised precision
devices used in the ISIS neutron and muon source at the Rutherford
Appleton Laboratory in Oxfordshire. In particular, the SKF bearings
provide a unique combination of reliability and precision, on motor driven
shafts rotating at up to 6,000 rpm and balanced to speeds that are
controlled to within ±5 microseconds, while the condition monitoring
systems ensure continuous measurement of critical operating parameters.
The Rutherford Appleton Laboratory is a world-leading scientific research
centre, with ISIS being one of a number of facilities on the site. The
ISIS system generates streams of neutrons, which are then used to bombard
samples of, for example, engineering materials, enabling scientists to
learn more about their properties at a subatomic level.
The production of neutrons begins with an ion source, with a stream of
negatively charged ions being fed into a sequence of three accelerators.
The first two accelerators focus and speed up the ions, with the final
synchrotron being used to strip away unwanted electrons leaving a beam of
protons separated into two pulses travelling at 84% of the speed of light.
The proton pulses are subsequently directed down one of two beam lines to
two separate Target Stations, where they strike solid tungsten rods,
causing neutrons to be driven off from the nuclei of the tungsten atoms.
Neutrons are emitted from the target in a series of intense pulses, which
are directed down multiple beamlines, arranged like spokes of a wheel
around each Target Station. At the head of each beamline are dedicated
instruments used for particular scientific experiments.
Target Station 1 has been in operation for some 20 years, while Target
Station 2 has recently opened to provide both increased capacity and new
opportunities for research using low energy neutrons, which are ideal for
investigating the properties of soft matter, advanced composites and
materials used in bio-sciences.
Peter Galsworthy, Senior Design Engineer for the ISIS Engineering Group,
explains that, "Neutron pulses last just 1/50th of a second and contain a
sequence of individual neutrons, each of which has a unique energy and
wavelength. These have to be separated to meet the specific needs of each
instrument; for example, one experiment might require high energy
neutrons, while another needs only low energy neutrons".
Separating each pulse is an extremely challenging operation and is
achieved using rotating neutron choppers or rotors, spinning at speeds of
up to 6,000rpm, and synchronised precisely with the frequency of each
pulse, normally to within ±5µsecs. Each rotor has either boron coated
blades to adsorb neutrons or machined orifices to allow neutrons to pass
through.
Peter Galsworthy adds, "Each rotor shaft is powered by a direct drive
motor, with an encoder and SKF rolling bearings fitted on either side of
the rotor, providing almost frictionless and perfectly balanced shaft
alignment. SKF bearings are used exclusively as they are reliable and
produce consistent, predictable results over time, even under extreme
operating conditions. For example, the ball bearing races are under
considerable load and have to function without slipping, while each roller
bearing assembly has to accommodate thermal expansion of the rotor shaft
caused by the heat from windage effects".
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